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STATISTICAL PROCESS CONTROL TRAINING WORKSHOP
   
 
  Date : As per schedule of In-House Training Workshop
Duration : 2 Days
Time : 9.00am – 5.00pm
Venue :  At Client Premises

Sharing : IATF 16949:2016 Articles Sharing by Trainer
Special Promotion : Promotion for Consulting Package In Upgrading IATF 16949:2016
Trainer/ConsultantChoong Ewe Lee                                
 
  Introduction :  
  Basic Statistical Process Control is a statistical tool used for control quality in manufacturing. It supports quality management initiative from a technical level. Some of the useful tools are applied at the source of the quality process or problem areas.

This course covers the basic skills and knowledge required to collect data, analyze quality problem and thus reducing failures that result in downtime, rework and reject. It enhances the aspect of quality control at source, and analyzes problem using statistical method. The application of SPC in quality control will greatly affect quality outcome for better control, reliability and productivity.
 
 
  Who Must Attend :  
 
This training workshop is specially designed for Technical and QA of Manager, Engineer, Executive and Technician levels. Manufacturing / production managers and executive who are expose to quality management can also attend to support and work as a team with their technical staffs.

 
  What is So Special about this Training ?  
  •    We provide the means to understand the essence of quality problem in manufacturing.
•    We train your participant to analyze failure or potential failure in a scientific, analytical and factual manner.
•    We provide method to assess process / machine capabilities and determine if it could produce the product
     within its required specs.
•    We will provide supporting tools that are able to implement in work environment.

 
  Training Objectives :  
 

By the end of the training, participants will be able to:

•    Understand the meaning of Quality and how it effect us
•    Understand basic Statistical Process Control, SPC
•    Linking SPC to Quality Control practices
•    Collect and analyze data to improve quality and productivity
•    SPC application in daily operations

 
  Training Contents :  
 

Introduction : Understand course objectives

•    Learning Objectives
•    Introduction to Quality
•    Quality & You
•    Basic fundamental of TQM Practices

 

Statistical Approach to Quality : Understanding Quality Control and sources of defects

•    Quality Control
•    Benefits of Quality Control
•    Quality Control Process
•    Types of Defects
•    Sources of Defects
•    Defect Detection & Control

Overview of SPC Fundamental : Aspects of SPC Fundamentals

•    Data Collection & Analysis
•    Frequency Distribution
•    Central tendency
•    Standard Deviation
•    Probability

 

Basic Concept of Statistic : Statistical approach to basic SPC

•    Basic Concept of Statistic
•    Key Definitions
•    Population versus Sample
•    Measures of Central Tendency
•    Range
•    Quartile
•    Box and Whisker Plot
•    Symmetry

 

Understanding Variation & Quality : Understanding Quality from the perspective of SPC

•    Standard Deviation
•    Variance
•    Variation & Quality
•    Nature of Process

 

SPC Approach to Quality Control : Introduction to SPC and Quality Control

•    SPC Definition
•    Quality Control Approach
•    SPC Quality Control Methods

Histogram : Determining machine / process quality

•    Frequency Distribution
•    Application
•    Drawing a Histogram
•    Normal Distribution
•    Distribution Analysis
•    Interpreting Histogram, Standard Deviation & Sigma
•    Problem Solving Options


Process Capabilities : Determining the Process Capabilities

•    Defining Process Capabilities
•    Uses of Process Capabilities study
•    Calculating Cp & Cpk
•    Application
•    Process Capability Summary


Control Charts : Quality Control through Control Charts

•    Elements of Control Charts
•    Variables & Attributes data
•    Variables Data & Charts
•    Attributes Data & Charts
•    Control Chart
•    Control Chart Anatomy
•    Control and Out-of-Control
•    Size of Sub-Groups
•    Drawing a Control Chart
•    WECO Rule
•    Additional Info

Probability : Determining Probability in an event

•    Probability – Term & Definition
•    Rules of Probability
•    Summary of Probability
•    Probability – A Spinner Example
•    Probability – A Six-Sided Dice Example
•    Probability – A Marble in a Jar Example
•    Probability – A Random Number Example
•    Permutation and Combination


Summary : Course reflection
•    Learning & Application summary

 
  Methodology :  
 

The participants are introduced with fundamental concepts for each topic / tools covered and immediately follow-up with related learning activity to facilitate their learning. In such, participants are required to perform SPC calculations with simulated data and demonstrate the learning topic outcome. Participants are also required to discuss and understood the applications in actual work environment. Hence through these learning activities, the participants shall experience how to develop and apply quality control in a scientific, analytical and factual manner.

 
  Contact Us :  
  For more information, kindly contact :
Brain Performance Consultants Sdn Bhd (853925-W)
Contact Person :  Choong (012-295 2848)
Tel :                         603-5622 1885
Email :                    admin@brainperformance.com.my

Notes :
This Training Programme is SBL Claimable *Subject to PSMB conditions.