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  Date : As per schedule of In-House Training Workshop
Duration : 2 Days
Time : 9.00am – 5.00pm
Venue :  At Client Premises

Sharing : IATF 16949:2016 Articles Sharing by Trainer
Special Promotion : Promotion for Consulting Package In Upgrading IATF 16949:2016
Trainer/ConsultantChoong Ewe Lee    
  Introduction :  
As per stipulated in Clause 7.3.2 IATF 16949 : 2016, qualified internal auditors shall be appointed to perform internal audit activities which comprise of QMS Audit (Clause, Manufacturing Process Audit (Clause,  Product Audit (Clause

To audit the Automotive Quality Management System effectively, it is crucial that the quality auditors are equipped with the basic knowledge of 5 Core Tools, which consist of Advanced Product Quality Planning (APQP), Production Parts Approval Process (PPAP), Failure Modes & Effects Analysis (FMEA), Statistical Process Control (SPC) & Measurement System Analysis (MSA).

  Who Must Attend :  
The workshop is specially designed for those IATF system/process/product auditors, process engineers, quality professional, or management staff who are required to command the basic knowledge & skills of APQP, PPAP, FMEA, SPC & MSA for the conduct of Internal Quality Audit, as well as for the basic application of the 5 Core Tools in the manufacturing sectors, in especially for Automotive Industries.

  Training Objectives :

By the end of the training, participants will be able to:  

•    Explain the concept of 5 Core Tools of IATF 16949 : 2016.
•    Explain, apply & audit the processes of APQP.
•    Explain, apply & audit the processes of PPAP for Customer Approval.
•    Explain, apply & audit the processes of Design & Process FMEA.
•    Explain, apply & audit the Capability/Process Performance Study.
•    Explain, apply & audit the Attribute & Variable MSA.

  Training Contents :  

5 Core Tools of ISO/TS 16949 : 2016 :

•    What are 5 Core Tools ?
•    Purpose & its Application
•    Qualified Internal Auditors vs 5 Core Tools
•    Process Approach Audit on 5 Core Tools


Core Tools I :  Advanced Product Quality Planning :

•    What is APQP ?
•    Purpose & its Application
•    10 Key Principle (inclusive of PQP Timing Chart)
•    The 5 Key Processes of APQP
•    Process Approach Audit of APQP


Core Tools II :  Production Parts Approval Process :

•    What is PPAP ?
•    Purpose & its Application
•    19 Documents & Items To be Submitted
•    PPAP Process Requirements
•    Customer Notification & Submission Requirements
•    Process Approach Audit of PPAP


Core Tools III :  Failure Modes & Effects Analysis :
•    What is FMEA ?                                                                                    

•    Purpose & its Application
•    Type of FMEA : Design & Process FMEA
•    Development Process of FMEA
•    Process Approach Audit of FMEA

Core Tools IV :  Statistical Process Control :
•    What is SPC ?
•    Purpose & its Application
•    Principle of Variation
•    Type of Control Chart : Attribute vs Variable
•    Construction of Statistical Chart
•    Interpretation of Statistical Chart
•    Process Capability Study & Process Performance Study
•    Process Approach Audit of SPC

Core Tools V :  Measurement System Analysis :
•    What is MSA ?                                                                                        

•    Purpose & its Application
•    Type of MSA : Attribute vs Variable
•    Variable Gauge Study (i.e. Gauge R&R)
•    Attribute Gauge Study (Hypothesis Test Analysis)
•    Process Approach Audit of MSA


  Methodology :  

This workshop will be conducted via lectures, group discussion/facilitation as well as the case studies that based on the real life consulting cases of the trainer. The trainer will coach the participants through the process of each 5 Core Tools & its focus of Process Audit/Review on each tool. 

The use of the above learning methodology will ensure that the participants are able to apply the basic skills of each tools, and also to learn through the common errors made by users in core tools application. This will enhance the capability of participants to avoid the errors while applying the core tools at their own workplace, as well as detecting the non-conformance areas during the conduct of Internal Quality Audit.

  Contact Us :  
  For more information, kindly contact :
Brain Performance Consultants Sdn Bhd (853925-W)
Contact Person :  Choong (012-295 2848)
Tel :                         603-5622 1885
Email :          

Notes :
This Training Programme is SBL Claimable *Subject to PSMB conditions.