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IATF 16949:2016
  Date : As per schedule of In-House Training Workshop
Duration : 2 Days
Time : 9.00am – 5.00pm
Venue :  At Client Premises

Sharing : IATF 16949:2016 Articles Sharing by Trainer
Special Promotion : Promotion for Consulting Package In Upgrading IATF 16949:2016
Trainer/ConsultantChoong Ewe Lee                  
  Introduction :  

Based on the IATF 16949 : 2016 transition timing requirements,  no audits will be conducted based on ISO/TS 16949:2009 after 1 October 2017. Therefore, organization certified to ISO/TS 16949:2009 shall be ready to the the new IATF 16949 at the coming recertification/surveillance audit. Most companies may have realized the changes of clause requirements of the IATF 16949:2016, but majority of them would be more interested to know “what to change” and “how to change” their current IATF 16949:2016 System Documentation to meet the revised standard requirements of IATF 16949:2016. The most important is, they may also want to know “what is the additional documented processes”, & “evidence of conformity” (i.e. records/forms) required. And, our training will provide you the solutions for the above.

  Who Must Attend :  
The training workshop is specially designed for GM, QA Managers, Heads of Departments and/or any relevant personnel who are interested/required to study, assess and upgrade their QMS documented processes of their respective in-charged areas to meet the revised standard requirements of IATF 16949:2016.

  What is so special about this training ?
Our training is, simple, easy to learn & use, and always effective as below :
•    Use “Reverse Engineering” Method to easily look for IATF 16949:2016 clause requirements.
•    Use “5 Step Approach” to study & interpret the Clause Requirements, like Consultant.
•    Quick technique to upgrade the current documents (inclusive of records) based on the key changes of IATF
     16949:2016 will be shared.
•    The format of document/record for the major changes of IATF 16949:2016 will be provided.
•    Free consultancy will be provided, if any of the participants has brought along their ISO/TS 16949:2009
     Documents for comment.
•    The above method has beneficial > 250 clients, that we have coached & trained based on our experience of
      the past upgrading exercise.
  Training Objectives :  

By the end of this course, participants will be able to:
•    To explain the new structure of Clause Requirements for IATF 16949:2016.
•    To look for Clause Requirements of IATF 16949:2016 related to their Dept.
•    Specify the 7 significant changes of Clause Requirements for IATF 16949:2016.
•    Use the “5 Step Approach” to study & interpret the Clause Requirements of IATF 16949:2016.
•    Specify the “Key Changes” required at Quality Manual Level.
•    Specify the additional amendment required for their related Dept Procedure.
•    Specify the additional changes required for their related Work Instruction.
•    Specify the additional evidence of conformity (i.e. Forms/Records) that may require.
•    Identify the key areas to be emphasized by certification body during the
conversion audit.



Training Contents :



Introduction to IATF 16949:2016 standard
•    The New Structure of IATF 16949:2016 standard
•    Link IATF 16949:2016 to the roles of your dept
•    Gap Analysis : ISO/TS 16949:2009 vs IATF 16949:2016)
•    The 7 Significant Changes of IATF
•    The Impact to an IATF 16949:2016 Certified Organization

Methodology of Interpret Clause Requirements Changes
•    Understand its “Intention”.
•    Define the “Terms” of its Clause
•    Specify its “Action Req.”
•    Define our “Method”
•    Generate our “Proof”

Clause 4.0 Context of the organization
•    Determining the scope of the QMS – Supplemental
•    Customer specific requirements
•    Conformance of products and processes (service parts/outsourced)
•    Product safety

Case Study : The Management of Product Safety

Clause 5.0 Leadership
•    Corporate responsibility
•    Expansion on organizational roles, responsibilities and authorities
•    Responsibility and authority for product requirements & corrective actions

Case Study : Discussion on Corporate Responsibility Policies

Clause 6.0 Planning
•    Risks analysis
•    Preventive action
•    Contingency plans

Case Study : Development of Contingency Plans

Clause 7.0 Support
•    Plant, facility and equipment planning
•    Measurement system analysis (MSA)
•    Calibration/Laboratory requirements
•    Internal/2nd party auditor competence
•    QMS Documentation (QMS vs Customer-Specified Requirements)

Case Study : Linkage of Customer-Specified Requirements vs QMS

Clause 8.0 Operations
(Changes Analysis by Roles/Functions)

Sales :
•    Operational planning and control - supplemental
•    Expansion of the requirements for products & services
•    Organization manufacturing feasibility

R&D/Development/Engineering :
•    Development of product with embedded software
•    Product/Process design input – supplemental
•    Design and development validation - supplemental
•    Product/Process design output – supplemental
•    Product approval process

Procurement/Purchasing :
•    Supplier selection process
•    Statutory and regulatory requirements
•    Supplier QMS development
•    Automotive product-related software or products with embedded software
•    Second party audit

Production/Planning :
•    Production scheduling
•    Control of changes
•    Temporary change of process controls

Production/Maintenance :
•    Expansion of Requirements on Control Plan
•    Standardized Work – Operator instructions and visual standard
•    Verification after shutdown
•    Total productive maintenance

Production/Warehouse :
•    Identification and traceability – supplemental
•    Preservation – supplemental

Production/QA/QC :
•    Statutory and regulatory conformity
•    Customer authorization for concession
•    Customer specified controls for nonconforming product(s)
•    Control of suspect/reworked/repaired product
•    Nonconforming product disposition

Clause 9.0 Performance Evaluation
•    Customer satisfaction - supplemental
•    Prioritization of action (Performance analysis & evaluation)
•    Internal Audit Programme
•    QMS/Manufacturing/Product Audit
•    Expansion of scope for management review input

Clause 10.0 Improvement
•    Problem solving
•    Error-proofing
•    Warranty management systems (NTF)
•    Continual Improvement - supplemental

Group Discussion : Discussion on Warranty management systems

Action Plan towards IATF 16949: 2016 QMS Upgrading :
Your Strategies in upgrading IATF 16949:2016
QMS Documentation Preparation for IATF 16949:2016



Methodology :



This workshop will be conducted via lectures, group discussion/facilitation as well as the case studies based on the sample of IATF 16949:2016 documents or the current documents of that company (if the participant has brought along to the training workshop). The trainer will guide the participants to critically assess their current procedures & to develop/amend the current documents in order to fulfill in the additional requirements of IATF 16949:2016.



Contact Us :



For more information, kindly contact :
Brain Performance Consultants Sdn Bhd (853925-W)
Contact Person :  Choong (012-295 2848)
Tel :                         603-5622 1885
Email :          

Notes :
This Training Programme is SBL Claimable *Subject to PSMB conditions.